Extrusion equipment: | Injection Moulding equipment: |
Manual | Manual |
Quantities | Quantities |
Cost Comparison | Cost Comparison |
For Materials with a processing temperature range of: | |
Econoclean 100 | 100oC-200oC |
Instructions for Extrusion equipment | TOP |
|
Quantities needed for cleaning Extrusion equipment | TOP |
The quantities are based on the extruder itself and do not take into account any equipment downstream. |
Single screw extruder, L/D 30 | Twin screw extruder, L/D 40 | |||
---|---|---|---|---|
screw | Quantity of | screw | Quantity of | |
diameter | ECONOCLEAN | diameter | ECONOCLEAN | |
in mm | (kg) | in mm | (kg) | |
40 | 0,80 | 30 | 0,80 | |
50 | 1,40 | 40 | 2,00 | |
60 | 2,40 | 50 | 3,80 | |
70 | 4,00 | 60 | 6,60 | |
80 | 6,00 | 70 | 10,80 | |
90 | 8,00 | 80 | 15,60 | |
100 | 11,20 | 90 | 23,60 | |
120 | 19,20 | 100 | 31,20 | |
150 | 38,00 | 120 | 54,00 | |
200 | 90,00 | 130 | 68,80 | |
150 | 102,80 |
The calculations are based on regular cleaning of the extruder (1½ times net cylinder content). In case of first time cleanings or excessive build-up of burnt material more material will be needed. |
Cost Comparison (Extrusion equipment) | TOP |
1. | A. current cleaning compound: | ........................... |
B. used quantity: | ........................... | |
C. price/kg: | ........................... | |
Total material costs: B x C: | ........................... | |
D. cleaning time (hours): | ........................... | |
E. costs/hour: | ........................... | |
Total costs cleaning: D x E: | ........................... | |
TOTAL COSTS CLEANING: Euro | ........................... | |
2. | A. ECONOCLEAN GRADE: | ........................... |
B. used quantity: | ........................... | |
C. price/kg: | ........................... | |
Total material costs (B x C): | ........................... | |
D. cleaning time (hour): | ........................... | |
E. cost/hour: | ........................... | |
Total costs cleaning D x E: | ........................... | |
TOTAL COSTS CLEANING: Euro | ........................... | |
Difference 1 and 2: Euro....... = | ...........................% |
For Materials with a processing temperature range of: | |
Econoclean 100 | 100oC-200oC |
Instructions for Injection Moulding equipment | TOP |
|
Quantities needed for cleaning Injection Moulding equipment | TOP |
The quantities are based on the extruder itself and do not take into account any equipment downstream. |
Machine size (ton) | ECONOCLEAN Quantity (gr) | Time (min) |
---|---|---|
50 | 200 | 20 |
200 | 800 | 25 |
400 | 1800 | 30 |
700 | 3800 | 45 |
1000 | 7500 | 50 |
1500 | 10000 | 50 |
The calculations are based on regular cleaning of the extruder (1½ times net cylinder content). In case of first time cleanings or excessive build-up of burnt material more material will be needed. |
Cost Comparison (Injection Moulding equipment) | TOP |
1. | A. current cleaning compound: | ........................... |
B. used quantity: | ........................... | |
C. price/kg: | ........................... | |
Total material costs: B x C: | ........................... | |
D. cleaning time (hours): | ........................... | |
E. costs/hour: | ........................... | |
Total costs cleaning: D x E: | ........................... | |
TOTAL COSTS CLEANING: Euro | ........................... | |
2. | A. ECONOCLEAN GRADE: | ........................... |
B. used quantity: | ........................... | |
C. price/kg: | ........................... | |
Total material costs (B x C): | ........................... | |
D. cleaning time (hour): | ........................... | |
E. cost/hour: | ........................... | |
Total costs cleaning D x E: | ........................... | |
TOTAL COSTS CLEANING: Euro | ........................... | |
Difference 1 and 2: Euro....... = | ...........................% |